Customer : Automotive Tier 1 Supplier
Industry Applications : Automotive Parts
Application Materials : Carbon steel, Hot-stamped steel, Coated steel, Thin plate
Customer Situation : The customer's existing production process employed AC welding technology, which has high energy consumption and requires frequent re-tapping and patch welding, leading to low productivity. Moreover, the quality of the welded nuts was unstable, with a high defect rate.
Heron Solution : To address the customer's issue, we introduced the medium frequency DC resistance welding process to improve the stability of welding quality and reduce operating costs.
Economic Impact : Improve the stability of welding quality, reduce the heat-affected zone, making appearance of the finished welding product more beautiful.
Social Impact: Reduce the secondary processing procedures to improve overall labour productivity.
Environmental Impact: Reduce energy consumption and save costs