Heron Akıllı İzleme Sistemleri: Endüstriyel Üretim Kalitesinin "Akıllı Muhafızları"
In the field of industrial production, product quality is the lifeblood of enterprises, and precise and efficient quality monitoring is a crucial link in ensuring product quality. A series of quality monitoring systems launched by Guangzhou Heron Intelligent Equipment Co., Ltd. integrates cutting-edge technology and industrial applications to safeguard industrial production quality, becoming the trusted "intelligent guardians" of numerous enterprises.
1.HRC670 Riveting Quality Monitoring System: The "Precision Controller" of Riveting Quality
The HRC670 Riveting Quality Monitoring System focuses on the real-time monitoring and analysis of the riveting process. Its core lies in using sensors to collect data and construct the correlation curve between force and displacement (F = f(S)), and it also supports the display of multiple data curves such as force - time and displacement - time. This feature enables operators to comprehensively and intuitively understand various parameter changes during the riveting process.
In actual riveting production, the system can accurately detect the relationship curve between force and displacement variables during the riveting process and independently analyze one or more evaluation points to monitor and evaluate the quality of riveted joints in real-time. By displaying the coordinates of each point on the real-time curve on the system screen, operators can easily determine whether the riveting parameters are reasonable. Each curve can be set with up to 10 independent automatic evaluations, such as horizontal crossing and vertical crossing evaluation methods, providing strong support for the precise control of riveting quality. After the analysis of each evaluation point, an OK or NG result will be feedback, allowing operators to quickly identify problems and make timely adjustments.
The powerful data-processing ability is also a major highlight of the HRC670. It can not only store and record the measurement and analysis process data but also support historical list playback and eigenvalue comparison and sorting. Through the interactive viewing method of lists and curves, enterprises can conduct comprehensive data analysis on riveting quality. For example, the system can count the number of parts, production speed, and output changes within 10 consecutive cycles and visually present the impact of process and material changes on riveting production with detailed bar charts, helping enterprises optimize the production process and improve riveting quality and production efficiency.
2.HRC650 Resistance Welding Quality Monitoring Instrument: The "All-Around Defender" of Resistance Welding Quality
The HRC650 Resistance Welding Quality Monitoring Instrument plays a vital role in the resistance welding process. It can detect key data affecting welding quality at high speed in real-time, including welding current, secondary voltage, joint resistance, electrode displacement, and electrode pressure, and set independent limit ranges for each data. Once the data exceeds the set value, the system will immediately output an alarm and can also set an envelope curve, facilitating operators to promptly detect and handle abnormal situations during the welding process.
In terms of measurement accuracy, the HRC650 performs outstandingly. The displacement measurement accuracy can reach 0.005mm, the current measurement accuracy is 0.5%, and the voltage measurement supports two levels of 20V and 60V. It supports Modbus and HTTP communication protocols, with a signal sampling speed as high as 100K/s, and the current measurement covers five ranges from 6KA to 1000KA, which can meet the requirements of different resistance welding scenarios.
In addition, the HRC650 Resistance Welding Quality Monitoring Instrument has multi-user permission settings to ensure data security. It supports multiple languages such as Chinese, English, Russian, and Korean, facilitating enterprises in different regions to use. The instrument has two measurement modes: program number mode and workpiece number mode. It can support 1000 welding programs, 30 workpiece cycles, and each workpiece number can support up to 50 welding joints at most. The alarm can be flexibly configured as a data alarm or an envelope curve alarm to meet the diverse monitoring needs of enterprises. The welding curve is presented in a drawing form, which is convenient for users to analyze the welding quality. The measurement curve data and specification parameters are saved in text format for easy cross-platform use. It can also store tens of millions of welding data points, realizing the traceability of welding process data and providing all-around protection for resistance welding quality.
Heron's HRC670 Riveting Quality Monitoring System and HRC650 Resistance Welding Quality Monitoring Instrument, with their advanced technology, powerful functions, and high reliability, provide comprehensive and precise monitoring means for the quality of riveting and resistance welding in industrial production. With the continuous development of industrial intelligence, these intelligent monitoring systems will play an even more important role in enhancing enterprise product quality and market competitiveness, helping industrial production move towards a higher-quality development stage.