Customer : Electrical Manufacturer
Industry Applications : Electrical Conductive Busbar
Application Materials : Copper & Copper
Customer Situation : The customer's existing process requires several operations to complete the welding, which leads to low production efficiency. Simultaneously, the welded surface has a poor appearance, and the large investment in welding equipment results in high production costs
Heron Solution : To address the customer's issue, we employ a high-power welder, which welds multiple busbars at one time, creating a flat welding surface and uniform solder flow. Additionally, it can achieve direct welding without the need for additional brazing material
Economic Impact : Increase productivity up to 60s/piece.
Social Impact : Solve the issue of welding 7 large busbar grooves at once in the industry, using a high-power welder.
Environmental Impact : Adopting a braze-less joining process can achieve energy savings, improved efficiency and quality