High Power MFDC Welder Improves Busbar Welding Efficiency and Quality for Frame Breaker

1. Industry Background and Customer Situation

In the low-voltage electrical industry, the welding quality of the conductive busbar is crucial to the overall performance and stability of the equipment. However, many low-voltage electrical manufacturers have encountered numerous  challenges during  the welding process of the soft copper wire and the base of the conductive busbar. De customer's existing process requires several  operations to complete the welding, which leads to low production efficiency . Simultaneously, the welded surface has a poor appearance, affecting the overall quality of the product. Additionally , the large investment in welding equipment results in high production costs.

2. Heron Oplossing

To address the customer's issue, we offer a cutting-edge range  of welding solutions. The core of this solution is employ a high-power medium  frequency DC diffusion weld er , with models including 1500/2000/3000 KVA, to cope with the complex needs of conductive busbar welding.

3. Heron Proposal   A dvantages

- Improve production efficiency: By using A high-power weld er , Wij are able to achieve one-time welding of conductive busbars , eliminating   the need for multiple operations. Specifically, this weld er   has the capability to  complete the welding of 7 grooved large busbars at one time, with a cycle time of  60 seconds per piece, significantly improv ing production efficiency.

- Improve welding quality： A h igh-power weld er  not only increase welding speed, but also ensure the flatness of the welding surface and the uniformity of the welding flow. Compared with the old  process, our  solution eliminates the need for  addition al brazing material , thereby avoiding welding quality issues  caused by improper use of solder.  

- Energy saving and emission reduction: Using A high-power weld er enables direct welding without the need for additional brazing steps , effectively reduc ing  energy consumption and carbon emissions. This not only helps companies achieve green production, but also improves overall production efficiency and quality.  

By implementing  the cutting-edge  welding solutions that Wij offer , the low-voltage electrical industry can effectively address  the issues  of low production efficiency, poor welding quality and high production costs during the welding process of conductive busbars . Moving forward , we will remain dedicated  to research ing,  develop ing,  and innovati ng welding technology, offering more industries efficient, eco- friendly , En top-notch  welding solutions, and assisting businesses in attaining  sustainable growth