High Power MFDC Welder Improves Busbar Welding Efficiency and Quality for Frame Breaker

1. Industry Background and Customer Situation

In the low-voltage electrical industry, the welding quality of the conductive busbar is crucial to the overall performance and stability of the equipment. However, many low-voltage electrical manufacturers have encountered numerous challenges during the welding process of the soft copper wire and the base of the conductive busbar. The customer's existing process requires several operations to complete the welding, which leads to low production efficiency. Simultaneously, the welded surface has a poor appearance, affecting the overall quality of the product. Additionally, the large investment in welding equipment results in high production costs.

2. Heron Solution

To address the customer's issue, we offer a cutting-edge range of welding solutions. The core of this solution is employ a high-power medium frequency DC diffusion welder, with models including 1500/2000/3000 KVA, to cope with the complex needs of conductive busbar welding.

3. Heron Proposal Advantages

- Improve production efficiency: By using a high-power welder, we are able to achieve one-time welding of conductive busbars, eliminating the need for multiple operations. Specifically, this welder has the capability to complete the welding of 7 grooved large busbars at one time, with a cycle time of 60 seconds per piece, significantly improving production efficiency.

- Improve welding quality: A high-power welder not only increase welding speed, but also ensure the flatness of the welding surface and the uniformity of the welding flow. Compared with the old process, our solution eliminates the need for additional brazing material, thereby avoiding welding quality issues caused by improper use of solder. 

- Energy saving and emission reduction: Using a high-power welder enables direct welding without the need for additional brazing steps, effectively reducing energy consumption and carbon emissions. This not only helps companies achieve green production, but also improves overall production efficiency and quality. 

By implementing the cutting-edge welding solutions that we offer, the low-voltage electrical industry can effectively address the issues of low production efficiency, poor welding quality and high production costs during the welding process of conductive busbars. Moving forward, we will remain dedicated to researching, developing, and innovating welding technology, offering more industries efficient, eco-friendly, and top-notch welding solutions, and assisting businesses in attaining sustainable growth.