Heron Intelligent Welding Connections for the Future：Unveiling the industry's leading metal connection
In the field of industrial manufacturing, welding process is always the core link between material, structure and quality. In the manufacturing industry, under the double pressure of "cost reduction and efficiency" and "green transformation", the low efficiency, high energy consumption and unstable process of welding have become the pain point of enterprises. He ron Intelligent Equipment, as a senior enterprise in the field of domestic welding equipment, with many years of technical accumulation, focuses on providing reliable and efficient welding solutions for the manufacturing industry, and helps enterprises to realize the double improvement of production efficiency and product quality.
Punto de dolor 1: Nuevo E nergy M aterials W elding " E asy to oxidize, low strength"
The application of lightweight materials such as aluminum alloy and copper alloy in battery packs and photovoltaic modules has proliferated, but traditional welding machines are prone to oxidation, spattering and porosity.
Heron Solutions - FSPR （ Fl ush Self-Pierce Riveting ） System
The FSPR is a new riveting process . T he traditional SPR belongs to the material stretch molding, while the FSPR belongs to the material compression molding, riveting can be achieved after the completion of the material without cracking the quality of the state. It achieves the riveting of steel, aluminum, cast aluminum, high-strength steel, aluminum alloy and carbon fiber by connecting dissimilar materials with high efficiency; no need to pre-drill holes, and through the servo cylinder (8 tons) as an actuator, the FSPR is able to accurately control the riveting process to ensure the stability and precision of the riveting force, and to effectively avoid cracking of the work pieces due to the insufficiency of the riveting force.
Punto de dolor 2 : E nergy C onsumption y W elding E fficiency of the D ouble " yoke"
Traditional welding machine no-load power consumption is high, the cost of welding materials accounted for more than 15% of the total cost of production, enterprises encountered double pressure.
Heron Solutions--Medium Voltage Capacitor Discharge Resistance Welding Process
This process is the core technology invented by Guangzhou Heron Intelligent Equipment in 2010, which is especially suitable for high-strength steel, galvanized steel, and hot-formed steel with good process results. It adopts customized capacitors with lower equivalent series resistance and equivalent series inductance, slower capacitance decay, lower heat generation and longer service life, thus ensuring stable and controllable welding quality and effectively eliminating the phenomenon of weak welding; it has a patented charging technology with smooth charging current and fast charging speed, which greatly reduces the demand for the power grid.
The technology of this product is mature and stable, and Heron provides a variety of models of equipment for this purpose, which is constantly replacing the arc welding and brazing process in many applications, reducing pollution and being more environmentally friendly.
Pain point 3: A W elding L ine with h igh L abor D ependency
Complex welds rely on experienced welders, recruitment and training costs are rising; frequent switching of multi-species orders leads to time-consuming production line adjustments, high equipment idleness, and enterprises are under pressure to reduce costs and increase efficiency.
He ron Solutions - Standard Workstations
Heron Intelligent Equipment's standard workstations are available for a wide range of processes (e.g., projection welding, steel and aluminum spot welding, arc welding, etc ) , and each workstation can be configured to meet the needs of the customer's small/moderate/large capacity line. He ron 's standard workstations simplify the assembly process in the field by breaking the system down into standardized, interchangeable modules. This design not only increases system flexibility, but also reduces the amount of field commissioning effort and ensures that each module or sub-system is fully configured and tested before it leaves the factory.
Standing at the Industry 4.0, Heron Intelligent Equipment will continue to deepen the technology research and development, taking the core technology of FSPR(Flush Self-Pierce Riveting) and medium-voltage c apacitor d ischarge r esistance w elding as the cornerstone, exploring the ultimate possibility of more material connection scenarios.