Capacitor Discharge Welders
Main features
Our L Series capacitor discharge projection welder is mainly applied to small screw nut projection welding, and has unique advantages in hot-stamping steel and galvanized steel screw nut projection welding.
|
Model # |
DR-3000 |
DR-4500 |
DR-6000 |
|
|
Volume of capacitor |
μf |
30000 |
45000 |
60000 |
|
Power Supply |
V/Φ/Hz |
380V / 3P/ 50Hz or 480V / 3P/ 60Hz |
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|
Max. Primary Current |
A |
23 |
26 |
40 |
|
Primary Cable |
MM2 |
3*16+2*6 |
3*16+2*6 |
3*16+2*6 |
|
Max. Short Circuit Current |
KA |
28 |
38 |
58 |
|
Rated Duty Cycle |
% |
50 |
50 |
50 |
|
Secondary Voltage |
V |
10 |
10/11.4 |
11/12 |
|
Welding Cylinder Size |
Φ*L |
Φ125*100 |
Φ140*100 |
Φ160*100 |
|
Max. Force/5Bar |
N |
6100 |
7600 |
10000 |
|
Throat Depth |
MM |
450 |
450 |
450 |
|
Arm Gap |
MM |
315 |
315 |
315 |
|
Dimensions |
H(MM) |
1874 |
1874 |
1874 |
|
L(MM) |
1245 |
1245 |
1245 |
|
|
W(MM) |
805 |
805 |
805 |
|
|
Package size (H*L*W) |
MM |
H+150, L+200, W+200 |
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|
Weight |
Kg |
849 |
990 |
1118 |
|
Standard Configurations |
Operation |
Food Pedestal Start |
||
|
Control |
Heron HRC-211 |
|||
|
Components |
Heron Round Cylinder Airtac Pneumatic Components EACO capacitors |
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|
Add-Ons |
▢ PLC and Touch Screen ▢ Quality Monitor ▢ Safety Fences ▢ Single or Double-handed Start ▢ Optional Configurations Available on Request |
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Our H Series capacitor discharge projection welder is equipped with a roller ram cylinder and sturdy frame, which guarantees a reliable projection welding process. Widely utilized in crucial components of the automotive body structure, such as the car door beam, front and rear bumpers, A-pillars, B-pillars, and car roof cover.
|
Model # |
DR-10000 |
DR-15000 |
DR-20000 |
|
|
Volume of capacitor |
μf |
20000 |
30000 |
40000 |
|
Power Supply |
V/Φ/Hz |
380V / 3P/ 50Hz or 480V / 3P/ 60Hz |
||
|
Max. Primary Current |
A |
48 |
62 |
83 |
|
Primary Cable |
MM2 |
3*16+2*6 |
3*25+1*16+1*6 |
3*25+1*16+1*6 |
|
Max. Short Circuit Current |
KA |
75 |
100 |
130 |
|
Rated Duty Cycle |
% |
50 |
50 |
50 |
|
Secondary Voltage |
V |
11/13/16.7 |
13/15/18 |
13.6/15.7/17.8/22.2 |
|
Welding Cylinder Size |
Φ*L |
Φ140*150 |
Φ160*150 |
Φ200*150 |
|
Max. Force/5Bar |
N |
7600 |
10000 |
15000 |
|
Throat Depth |
MM |
500 |
500 |
500 |
|
Arm Gap |
MM |
400 |
400 |
400 |
|
Dimensions |
H(MM) |
2299 |
2299 |
2299 |
|
L(MM) |
1510 |
1510 |
1510 |
|
|
W(MM) |
1159 |
1159 |
1487 |
|
|
Package size (H*L*W) |
MM |
H+150, L+200, W+200 |
||
|
Weight |
Kg |
2224 |
2386 |
2762 |
|
Standard Configurations |
Operation |
Double-Handed Start |
||
|
Control |
Heron HRC-211 |
|||
|
Components |
Heron Roller Ram Cylinder FESTO Pneumatic Components IFM Flow Switch Mitsubishi PLC and 7-inch Kunlun Touchscreen |
|||
|
Add-Ons |
▢ Siemens PLC & Touch Screen ▢ Quality Monitor ▢ Safety Fences ▢ Light Curtain ▢ Other Configurations Available on Request |
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Our H Series capacitor discharge projection welder offers a top-notch solution with excellent rigidity, compact design and minimal space occupation. This versatile machine is perfect for multi-point projection welding, ring projection welding, and compatible with large size parts. Whether it's car door frames, car seat slides, water heater inlet and outlet pipes, dishwasher liners and more, this welder is the ideal choice for all your welding needs.
|
Model # |
DR-25000 |
DR-30000 |
DR-35000 |
DR-40000 |
|
|
Volume of capacitor |
μf |
50000 |
60000 |
70000 |
90000 |
|
Power Supply |
V/Φ/Hz |
380V / 3P/ 50Hz or 480V / 3P/ 60Hz |
|||
|
Max. Primary Current |
A |
100 |
120 |
140 |
160 |
|
Primary Cable |
MM2 |
3*50+1*16+1*6 |
3*50+1*16+1*6 |
3*50+1*16+1*6 |
3*50+1*16+1*6 |
|
Max. Short Circuit Current |
KA |
155 |
175 |
200 |
220 |
|
Rated Duty Cycle |
% |
50 |
50 |
50 |
50 |
|
Secondary Voltage |
V |
15/17/20/26.6 |
15/17/20/26.6 |
30/24/35/48 |
17/22/27/30 |
|
Welding Cylinder Size |
Φ*L |
Φ200*150 |
Φ200*150 |
Φ200*150 |
Φ300*150 |
|
Max. Force/5Bar |
N |
15000 |
24000 |
24000 |
35000 |
|
Throat Depth |
MM |
400 |
400 |
400 |
400 |
|
Arm Gap |
MM |
400 |
400 |
400 |
400 |
|
Dimensions |
H(MM) |
2310 |
2441 |
2504 |
2504 |
|
L(MM) |
1500 |
1500 |
1500 |
1500 |
|
|
W(MM) |
1497 |
1497 |
1497 |
1497 |
|
|
Package size (H*L*W) |
MM |
H+150, L+200, W+200 |
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|
Weight |
Kg |
3851 |
4038 |
4038 |
4019 |
|
Standard Configurations |
Operation |
Double-Handed Start |
|||
|
Control |
Heron HRC-211 |
||||
|
Components |
Heron Roller Ram Cylinder FESTO Pneumatic Components IFM Flow Switch Mitsubishi PLC and 7-inch Kunlun Touchscreen |
||||
|
Add-Ons |
▢ Siemens PLC & Touch Screen ▢ Quality Monitor ▢ Safety Fences ▢ Light Curtain ▢ Other Configurations Available on Request |
||||
Can satisfy the demand for continuous increase of welding current
Continuous increase of the molten pool after the projection melting due to the decrease of contact resistance
Overcoming the shortcomings of the traditional AC and MFDC constant current output curve
The medium-voltage capacitor discharge projection welding is the best projection welding process in the field of resistance welding
The thread will not be deformed due to the heat of the welding process The output energy is stable and reliable Energy savings and overall consumption reduction Automotive and general industry
Hot-stamped high-boron steels Press hardened steels Coated components Weld nuts and bolts Advanced high strength steels (R 0.2 < 1,600 MPa) Steel types with high carbon content (greater than 0.2 %) Workpieces with a wide range of different cross-sections and surfaces The heat affected zone of the nut after welding is small, and the thread is not deformed. The galvanized layer of the thread and plate can be completely left intact. The galvanized layer is not destroyed and no filament is required. The molten core has a penetration depth greater than 0.2MM.