In the low-voltage electrical industry, the manufacturing of contact parts for molded case circuit breakers has always been a crucial link in the production process. However, the traditional welding methods used in this link have significant shortcomings: low automation, heavy reliance on manual operation, not only resulting in high labor costs but also making it difficult to ensure welding quality, posing considerable challenges for enterprises. To address these challenges, Heron, with its profound technical accumulation and innovative spirit, has successfully developed a new generation of moving contact welding production line, bringing disruptive changes to the low-voltage electrical industry.
I. Technological Innovation to Overcome Industry Challenges
Heron's new product incorporates a self-developed patented technology - a silver tips feeding mechanism, method, and production line. This innovative technology can automatically complete the welding of at least 5 welding points for more than 6 parts in the moving contact system. Compared with standalone automation equipment on the market, the welding capacity has been significantly improved. This technological breakthrough not only greatly increases production efficiency but also ensures the stability and consistency of welding quality, effectively solving industry pain points.
II. Automated Production to Reduce Labor Costs
In traditional production methods, welding and assembly work require the participation of a large number of workers, and the process is cumbersome. However, Heron's new production line achieves automation in the transportation, positioning, and indexing of parts such as contact part and flexible contact between processes. The entire production line only requires one production personnel to be responsible for material addition and equipment monitoring, significantly reducing labor costs and minimizing the potential impact of human factors on welding quality.
III. Compact Design to Improve Space Utilization
Heron's new welding equipment fully considers the actual situation of the production site in its design. By achieving a compact design for the welding equipment, it reduces the floor space, allowing enterprises to deploy more production lines in a limited area, thereby further improving production efficiency.
IV. Efficient Production to Enhance Market Competitiveness
Heron's new production line not only has a high degree of automation but also astonishing production efficiency. The production efficiency reaches 4,500 pieces per 11.5 hours, and the Overall Equipment Effectiveness (OEE) also reaches 80%. This means that enterprises can quickly respond to market demand and produce a large number of products in a shorter period, significantly enhancing their market competitiveness.
V. Green and Environmentally Friendly to Promote Sustainable Development
Heron's new welding process adopts resistance welding technology, which is pollution-free, emission-free, and energy-efficient, enabling the entire process to be carried out at room temperature with clean production. This not only meets the requirements of national environmental protection but also provides a solid guarantee for enterprises to achieve sustainable development.
Heron, with its innovative ideas and self-developed patented technologies, has successfully solved the problem of moving contact welding in the low-voltage electrical industry. The introduction of the new production line not only significantly improves production efficiency and quality stability but also effectively reduces labor costs, improves space utilization, and injects new impetus into the enterprise's pursuit of green, environmentally friendly, and sustainable development. In the future, Heron will continue to adhere to the spirit of innovation, providing more high-quality products and services to the low-voltage electrical industry and continuously driving the intelligent upgrade and sustainable development of the industry.
Contact Person: Christina Liu
Tel: 86 20 87813325 / 86 20 87819588 / 86 20 87815075
Fax: 86 20 87813346
Address: No.63 Xin Yi Road, Taiping Town, Conghua District, Guangzhou China
Contact Person: Christina Liu
Tel: 86 20 87813325 / 86 20 87819588 / 86 20 87815075
Fax: 86 20 87813346
Address: No.63 Xin Yi Road, Guangzhou, Guangdong China 510990