Following the implementation of the plan, the benefits were evident across multiple areas including production efficiency, product quality, cost control, social impact, and environmental sustainability, resulting in the enterprise's overall enhancement.
Production Efficiency: The production line maintains a stable cycle time of 38 seconds per piece, a significant improvement over traditional manual, single-machine production. This stable and efficient cycle provides a strong foundation for Weili's scaled-up production, enabling faster response to market demand and greater market share capture.
Product Quality: By implementing fixture positioning and automated operations, we have significantly reduced product defect rates. Connection issues caused by manual errors have been minimized, ensuring consistent product quality. These improvements not only enhance the overall quality of washing machines but also reduce rework and after-sales costs related to quality issues, strengthening the brand's market reputation.
Save Costs: Reducing personnel input directly decreases labor costs. Process integration and automation minimize material handling losses, enabling comprehensive cost control throughout the entire operation. This results in improved profit margins and enhanced market competitiveness for customers.
Social Benefits: Automation transformation has effectively alleviated employment pressure, ensured normal business operations, and contributed to social stability.
Green Production: This solution utilizes a clinchig process, resulting in zero pollutant emissions and significantly lower energy consumption compared to traditional methods. It aligns with the green manufacturing requirements of the nation's "dual carbon" goals, fulfilling environmental protection responsibilities while achieving economic benefits and sustainable development.
The Weili case is not an isolated incident, but rather a reflection of the advancement in metal connection technology in the home appliance industry. It highlights three key trends in the current metal connection market.
Contact Person: Christina Liu
Tel: 86 20 87813325 / 86 20 87819588 / 86 20 87815075
Fax: 86 20 87813346
Address: No.63 Xin Yi Road, Guangzhou, Guangdong China 510990