Amid the current transformation toward intelligent manufacturing, the home appliance industry's production model is undergoing profound changes. For large appliances like washing machines, the cabinet, as a core structural component- relies on advanced connection technology, which directly impacts product quality, efficiency, and the company's market competitiveness. Weili, a well-known domestic home appliance manufacturer, faced numerous challenges in connecting washing machine cabinets. The customized solution provided by Heron Intelligent Equipment Co., Ltd. enabled them to achieve a remarkable transition from traditional to intelligent production.
Customers Address Production Pain Points as Traditional Models Reach Limitations
The washing machine casing is a critical structural component that houses core elements, and its connection quality directly impacts product stability and service life.
From a quality control standpoint, manual positioning has limited precision, which can result in misalignment when joining color-coated steel and galvanized sheets. This leads to inconsistent product quality and challenges in maintaining uniformity. Such issues not only compromise the washing machine's overall performance, but may also increase after-sales service costs and harm brand reputation.
In terms of production efficiency, the stand-alone production model functions as an information silo, hindering efficient production processes, limiting production pace acceleration, and failing to meet market capacity demands. With intensifying competition in the home appliance market, rapid response to market demand and achieving large-scale production have become critical for corporate survival and growth-capabilities the traditional model clearly cannot deliver.
Compounding these challenges, rising labor costs and skilled worker shortages have rendered manual operations unsustainable. Workforce recruitment difficulties have become an industry-wide manufacturing constraint, directly impeding companies' capacity expansion and business growth.
Customized Solutions Usher in a New Era of Intelligent Production
To address these challenges, Heron has developed a set of automated production solutions for riveting washing machine cases, leveraging its years of technical expertise and experience in the field of metal joining.
The core of this solution lies in its innovative production model. By integrating multiple standalone machines online, it overcomes the limitations of traditional standalone production, creating an integrated automated production line. This connects scattered points into a seamless workflow, enhancing production coherence and efficiency.
Additionally, the implementation of an automatic loading and unloading system enables seamless integration between production processes. Previously, manual workpiece handling was required, but now automated equipment completes this process. This reduces manual intervention, minimizes workpiece damage, and eliminates time wasted on manual handling, ensuring a smoother production process.
Furthermore, the system features high-precision automatic workpiece positioning and riveting technology, ensuring stable and controllable connection accuracy. For components such as washing machine housings, which require high connection quality, precise positioning and reliable riveting are critical for ensuring structural strength and stability. This technology fundamentally addresses the issue of insufficient manual positioning accuracy and significantly improves product consistency.
Heron's solution represents an innovation in production concepts and models, ushering in new era of efficient, stable, and sustainable production.
Contact Person: Christina Liu
Tel: 86 20 87813325 / 86 20 87819588 / 86 20 87815075
Fax: 86 20 87813346
Address: No.63 Xin Yi Road, Guangzhou, Guangdong China 510990